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Maintenance technicians at a glass fabrication plant recently witnessed firsthand how high temperatures can affect and potentially damage rolling bearings

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Temperature of bearings is a measure of the how hot a bearing is operating It may be due to overloading misalignment improper lubricant pressure and or flow Nearly all turbine generator bearings were originally installed with bearing temperature sensors These sensors may be thermocouples or RTDs Any bearings that was not originally

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Sensors can detect loose bolts cracked support mounts bent shafts and coupling issues Sensor output can be tied into your plant s Distributed Control System DCS to permit real time trending analysis and to trigger alarm conditions which will prevent incipient failures from causing downtime

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From the sensor to the control room–and reliably manage and control your plant or mill Universal process temperature input option HART7 DE protocol

These types of temperature sensor vary from simple ON OFF thermostatic devices which control a domestic hot water heating system to highly sensitive semiconductor types that can control complex process control furnace plants

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Pressure gauges and switches are among the most often used instruments in a plant or gelling in a dead ended sensor cavity The seal protects the gauge by

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Motor bearings are of high importance in drive systems so their selection and handling should be taken seriously Rolf Hoppler and Reinhold Errath evaluate the types of bearings used in the cement industry off ering their hints and tips for avoiding problems with lubrication greasing motor cabling installation alignment bearing currents temperature and vibration 2 globalcement

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grease or lubrication can also shorten the lifetime of the bearings in the following situations Causes of high bearing temperature Over greasing the bearing which forces the balls to push through excess grease as they rotate leading to a sharp temperature rise

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Fundamentals of a Motor Thermal Model and its Appliions in Motor Protection Table 1 temperature sensors into the stationary stator and rotating rotor parts of the motor structure temperature sensors as the main basis for thermal protection is the fact that the traditional Resistance Temperature Detector RTD has a relatively

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temperature is 50 000 to 80 000 psi As stated before shell strength is measured at a room temperature Figure 1 is showing how shell strength drops considerably as its temperature is raised It is interesting to notice that there is a gain in strength between room temperature and 200 °C followed by a sharp loss

The lubricant originally specified for the application was likely selected to run at lower temperatures A temperature increase of 50 Reliable Plant Conference ∙

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Description Extremely high resistant to harsh circumstances due to no electronic parts employed in the sensor integrated into hydraulic cylinder and can be used for equipment of such as steel mill plant no wear out expected since no mechanical contact between sensor rod and sleeve resolution 6 25µm of Operating Temperature 4 to 149 F

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On a 11 6 x 22 0 Ball Mill the trunnion bearing lubrication system provides continuous low pressure flood oil for cooling and lubrication of the bearings and high pressure oil for hydrostatic lift of the feed and discharge trunnions during start up of the mill System monitors including pressure switches and flow monitors are provided along with temperature sensors that monitor

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Bearing RTD or Bearing Thermocouple Sensor configurations Case Style A B Top Hat C D Bearing RTD Sensors and Bearing Thermocouple Sensors are used to measure

Oct 03 2013 nbsp 0183 32The touch method can be used to monitor temperature vibration and lubriion parameters Temperature Operating temperature is the most practical and beneficial monitoring method for bearings because expensive tools are not required It s also appropriate to all types of appliions i e slow to high speeds and light to heavy loads

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Figure 3 Capacitive Water Sensor Technology Other effects of water on fluid systems include reduced lubricating characteristics lubricant film thickness load carrying ability etc caused by the presence of water which can lead to increased component wear 2 and jamming of components due to ice crystals formed at low temperatures

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Understanding Journal Bearings Malcolm E Leader P E Applied Machinery Dynamics Co Durango Colorado ABSTRACT This paper covers the basic aspects of journal bearings including lubrication design and application

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200 176 C to 850 176 C Resistance Temperature measure temperature parameter of the ball mill a temperature sensor such as a thermocouple or RTD

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TOP SHELL AND SPIDER The annealed cast steel top shell and spider are made in one piece The spider is of the three arm type equipped with a self aligning Scor Proof plastic ball and socket bearing in crusher sizes 22 to 48 in and with an hourglass type bearing in sizes above 48 in The lubricant is sealed in with a garter type oil seal

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But because of their great numbers attention to maintenance and This is unfortunate because if a plant is operated with a failed pressure They also keep the process fluid from freezing or gelling in a dead ended sensor cavity The seal protects the gauge by placing a diaphragm between the process and the gauge

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A simple rule for troubleshooting bearing temperatures No more than 180 degrees Fahrenheit 82 degrees Celsius on the housing The bearing outer ring can be up to 20°F 11°C hotter than the housing The lubricant originally specified for the application was likely selected to run at lower

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Proper lubrication is the factor that has the largest impact on bearing life It is commonly believed in the industry that at least 80 of bearing failures are related to lubrication and contamination issues Lubricants minimize wear prevent corrosion and reduce heat Lubricants are made up of several components and can be mineral or synthetic